Archive for the ‘Custom Manufacture’ Category

Avoid fines and accountability with the right solutions

Thursday, September 23rd, 2010

On Thursday, 14 December 2006, a company was convicted and fined $17,500 after a worker suffered serious injuries when a steel beam fell on him while the centre of gravity was being established[1].

The company in question was deemed to have failed to identify all reasonable foreseeable hazards and assess (to minimise) risks.

The company failed to provide what was termed, “a safe system” for lifting beams using the mobile crane.

Large Goods Cage

A large goods cage (crane lift), such as this one, is capable of safely lifting 2 tonne of awkward or large products.

The company was punished for failing to provide adequate training, information and instruction to the employee.

Risk and Hazard Assessment are vital for many workplaces, but especially in industrial, transportation and storage industries.

A risk assessment explores the likelihood, degree of exposure and consequences of a particular risk associated with an activity or job. Risk is defined as the probability (likelihood) of harm or damage occurring from exposure to a hazard, and the likely consequences of that harm or damage.

Hazard identification, meanwhile, explores the “what’s dangerous” side of workplace practices.

A hazard is something that has the potential to cause human injury, ill health and/or damage to property (machinery and equipment) or to the environment.

Hazard identification questions every aspect of a scenario and judges the safety of that scenario by asking, “What’s dangerous?”

This could mean assessing who is present, what equipment is in use, whether pedestrians have access, whether a speed limit is in place, checking load restraint, designating loading areas and exclusion areas, whether reversing vehicles can intrude, checking blind spots, considering the installation of barriers and much more.

That being said, basic hazard identification and risk assessment is not enough.

It is vital to implement key structural changes to your workplace, system and employee behaviour.

Workplace productivity and time efficiencies are of a high concern for all businesses, but (as we’ve said before on this very blog) speed and convenience often comes at the price of occupational health and safety or at the risk of a workplace injury.

Investing in key materials handling solutions is the best insurance against risk.

Heavy duty equipment have high ratings than standard attachments. Do you know what you're covered to carry?

Heavy duty equipment has higher ratings than standard attachments. Do you know what you're covered to carry?

There is a myriad of forklift attachments, drum handling, load shifting, lifting and hoisting, storage and access or custom manufactured solutions available to you.

Safety cages, picking cages, extension slippers or extension poles are just the tip of the iceberg.

Jibs, tipper bins, forklift spreaders, adaptors and container ramps all provide unique and valuable solutions to key challenges that exist in every workplace.


[1] Government of South Australia, Safework SA.

Don’t risk it!

Thursday, September 23rd, 2010

It is a fact that, across Australia, transport and storage has the highest injury rate for all industries, at nearly double the current average of 16 claims per 1000 employees.

It is a fact that the top three hazards to these industries are:

  • Pedestrians
  • Forklift Operators
  • Makeshift Platforms

Collisions with pedestrians and having loads fall onto pedestrians account for approximately 29% of injuries and 56% of fatalities.

This figure, however, is closely followed by the recorded injuries resulting from forklift operations.

Forklift Safety Cage

Forklift Safety Cages are a convenient, practicle and low-risk alternative to dodgy makeshift platforms. Because, why risk it?!

Rollovers and unexpected movement of forklifts crushing operators account for 29% of fatalities, while slips, trips and falls when mounting or disembarking from forklifts are responsible for around 27% of injury to forklift operators.

Adding to this are the 19% of injuries in these workplaces accounted for by forklift operators who experience body stressing (sprains and strains) while driving forklifts.

Finally, rounding out the top three hazards are the 12% of fatalities in the industry consistently caused by makeshift platforms elevated on forklift fork arms.

The consequences for unsafe work practices can be both lethal and costly, ranging from lost employee time and injury to increased work cover levies, punitive action and prosecution.

At best, these events result in poor publicity for the company. At worst, plant/department downtime, prohibition and prosecution can bring a company to its knees both financially and legally.

Don't risk your workers, your company, or the job at hand.

Safe practices are always worth it - don't risk your workers, your company or the job at hand

How can you arm yourself against the risk of unsafe work practices?

Risk assessment and hazard identification will quickly highlight key problems areas. Often these challenges can then be overcome with materials handling equipment, forklift attachments, safe storage and access solutions, or a mix of these.

Trolleys, container ramps and forklift drum attachments can mean the difference between meeting a deadline and failing it, and they can also mean the difference between a job well done, and a tragedy.

Don’t let budget restraints cost you so much more than a one-off investment in good quality equipment.

Forklift safety cages, lifting hoists, drum spill containments pallets, gas cylinder storage cages or fully certified lifting jibs can increase productivity, certainly. More importantly, though, is that these items can increase safety, decrease risk, and decrease liability.

That insurance can be worth more then you’ll ever know. If you’re lucky.