Archive for the ‘Storage and Access’ Category

Avoid fines and accountability with the right solutions

Thursday, September 23rd, 2010

On Thursday, 14 December 2006, a company was convicted and fined $17,500 after a worker suffered serious injuries when a steel beam fell on him while the centre of gravity was being established[1].

The company in question was deemed to have failed to identify all reasonable foreseeable hazards and assess (to minimise) risks.

The company failed to provide what was termed, “a safe system” for lifting beams using the mobile crane.

Large Goods Cage

A large goods cage (crane lift), such as this one, is capable of safely lifting 2 tonne of awkward or large products.

The company was punished for failing to provide adequate training, information and instruction to the employee.

Risk and Hazard Assessment are vital for many workplaces, but especially in industrial, transportation and storage industries.

A risk assessment explores the likelihood, degree of exposure and consequences of a particular risk associated with an activity or job. Risk is defined as the probability (likelihood) of harm or damage occurring from exposure to a hazard, and the likely consequences of that harm or damage.

Hazard identification, meanwhile, explores the “what’s dangerous” side of workplace practices.

A hazard is something that has the potential to cause human injury, ill health and/or damage to property (machinery and equipment) or to the environment.

Hazard identification questions every aspect of a scenario and judges the safety of that scenario by asking, “What’s dangerous?”

This could mean assessing who is present, what equipment is in use, whether pedestrians have access, whether a speed limit is in place, checking load restraint, designating loading areas and exclusion areas, whether reversing vehicles can intrude, checking blind spots, considering the installation of barriers and much more.

That being said, basic hazard identification and risk assessment is not enough.

It is vital to implement key structural changes to your workplace, system and employee behaviour.

Workplace productivity and time efficiencies are of a high concern for all businesses, but (as we’ve said before on this very blog) speed and convenience often comes at the price of occupational health and safety or at the risk of a workplace injury.

Investing in key materials handling solutions is the best insurance against risk.

Heavy duty equipment have high ratings than standard attachments. Do you know what you're covered to carry?

Heavy duty equipment has higher ratings than standard attachments. Do you know what you're covered to carry?

There is a myriad of forklift attachments, drum handling, load shifting, lifting and hoisting, storage and access or custom manufactured solutions available to you.

Safety cages, picking cages, extension slippers or extension poles are just the tip of the iceberg.

Jibs, tipper bins, forklift spreaders, adaptors and container ramps all provide unique and valuable solutions to key challenges that exist in every workplace.


[1] Government of South Australia, Safework SA.

Don’t risk it!

Thursday, September 23rd, 2010

It is a fact that, across Australia, transport and storage has the highest injury rate for all industries, at nearly double the current average of 16 claims per 1000 employees.

It is a fact that the top three hazards to these industries are:

  • Pedestrians
  • Forklift Operators
  • Makeshift Platforms

Collisions with pedestrians and having loads fall onto pedestrians account for approximately 29% of injuries and 56% of fatalities.

This figure, however, is closely followed by the recorded injuries resulting from forklift operations.

Forklift Safety Cage

Forklift Safety Cages are a convenient, practicle and low-risk alternative to dodgy makeshift platforms. Because, why risk it?!

Rollovers and unexpected movement of forklifts crushing operators account for 29% of fatalities, while slips, trips and falls when mounting or disembarking from forklifts are responsible for around 27% of injury to forklift operators.

Adding to this are the 19% of injuries in these workplaces accounted for by forklift operators who experience body stressing (sprains and strains) while driving forklifts.

Finally, rounding out the top three hazards are the 12% of fatalities in the industry consistently caused by makeshift platforms elevated on forklift fork arms.

The consequences for unsafe work practices can be both lethal and costly, ranging from lost employee time and injury to increased work cover levies, punitive action and prosecution.

At best, these events result in poor publicity for the company. At worst, plant/department downtime, prohibition and prosecution can bring a company to its knees both financially and legally.

Don't risk your workers, your company, or the job at hand.

Safe practices are always worth it - don't risk your workers, your company or the job at hand

How can you arm yourself against the risk of unsafe work practices?

Risk assessment and hazard identification will quickly highlight key problems areas. Often these challenges can then be overcome with materials handling equipment, forklift attachments, safe storage and access solutions, or a mix of these.

Trolleys, container ramps and forklift drum attachments can mean the difference between meeting a deadline and failing it, and they can also mean the difference between a job well done, and a tragedy.

Don’t let budget restraints cost you so much more than a one-off investment in good quality equipment.

Forklift safety cages, lifting hoists, drum spill containments pallets, gas cylinder storage cages or fully certified lifting jibs can increase productivity, certainly. More importantly, though, is that these items can increase safety, decrease risk, and decrease liability.

That insurance can be worth more then you’ll ever know. If you’re lucky.

Safe Storage of Gas Bottles

Thursday, September 23rd, 2010

  Storing and using gas cylinders on site can be stressful, risky business.

 The myriad of regulation and policy on how, when, where and even who can store gas cylinder bottles – whether empty or not – can make this a confusing and frustrating responsibility.

 Check out the information below to gain some clarity on the situation. 

 First of all, LP gas is heavier than air and will accumulate in low areas and depressions, rather than dissipate. 

 Thus, LP gas cylinders must be positioned so the pressure relief valve is in the vapour space of the cylinder. This means the cylinder must be stored in an upright position. 

Transporting Gas Cages

The safe transportation and movement of gas cylinders is another issue to consider. Are you as safe as you could or should be?

 If you find your cylinders have been lying on their side, you should place the cylinder in the upright position and wait at least 30 minutes before using. 

 

Additionally, LP gas cylinders stored on site should be kept as low as is reasonably practicable within the limits of safe storage facilities, and collected and disposed of on a regular basis. 

 Australian Standards demonstrate, in AS1596 (The Storage and Handling of LP Gases published 2008), that LP gas cylinders must be handled carefully and not allowed to fall upon one another, or subjected to undue shock. 

 

Further within these requirements is the condition that LP gas cylinders must be secured to prevent movement or physical damage, and AS2473(Valves for Compressed Gas Cylinders) ascertains that LP gas cylinders must be safe-guarded against physical damage to the valves. 

Gas Cylinder Cages are a secure storage solution, and should be kept away from sunlight.

Gas Cylinder Cages are a secure storage solution, and should be kept away from sunlight.

You can ensure that your gas cylinders are prevented from falling or being knocked over by securing them using a racking system or with a non abrasive, coated chain. It is very important that you guarantee this chain will not be abrasive to the cylinder markings and paint work. 

 It is very important to always locate your gas stores outdoors. A secure cage that is protected from sunlight is ideal.

This is because gas cylinders need to be stored in well ventilated areas to prevent build up of escaped gases. 

Unless you’re utilizing a building that has been designed for gas storage, with appropriate fire rated walls and (usually mechanical) ventilation, you must not store gas cylinders (of any kind) indoors. 

Where gases are stored indoors, additional (and often costly) safety considerations and control measures need to be considered to ensure safe practice and non-liability. 

Cylinders should never be stored in areas or structures constructed of combustible materials.  

The Queensland Government advises that, “gas stored indoors should be located on the ground floor away from other dangerous goods (e.g. Class 3, 4, 5, 6.1, 7, 8 or 9, etc) and combustible liquids (e.g. diesel fuel) stores by at least 5 m or more”. 

Meanwhile, storage below ground level should be avoided – especially if flammable, toxic or asphyxiated gases are present.

Lifting gas cylinders without jostling, shaking and workplace risk is quite a challenge.

Lifting and raising gas cylinders can be a safety logistical nightmare. Are you covered by the right solution?

 

Also, remember that as it states above, heavier than air gases need to be stored with caution to avoid storage where these gases can collect in low lying areas. 

Finally, if you’re storing your gas cylinders indoors, avoid storing them in significant quantities near to or inside protected places where members of the public may assemble.

This could mean places of worship, theatres, age care facilities, schools, hospitals, property boundaries and any other places where, in your judgement, members of the public may assemble. 

Ultimately, storage of gas cylinders requires sound knowledge and understanding of – or consultation with someone experienced with – AS4332 (The Storage and Handling of Gases in Cylinders). 

 Copies of Australian Standards can be expensive, difficult to access and even more difficult to fully understand. Multiple Australian Standards can overlap, interweave and refer to one another. For these reasons, people often choose to consult with professionals. 

If this means you, make sure your source of information is clear, experienced and has been proven to work in this industry for a long time. 

Gas Cylinder Pallets are an open and easy access alternative to cages

Gas Cylinder Pallets are easier to access with transport trolleys.

Finally, anyone working with LPG, and any other workplaces where flammable gases are the dominant gas present, are urged to contact the Department of Mines and Energy for safe practice.

Forklift Container Ramps

Friday, August 27th, 2010

A bi-folding and self-levelling ramp

A great solution for access to containers

Promote Access
Avoid Liability

FACT
Across Australia, the transport and storage industry has the highest injury rate for all industries, at nearly double the current average claims per 1000 employees[1].

FACT
On the 10th February, 2006, a company was convicted and fined $17,500 after a worker was injured while helping to unload plate glass packages from a shipping container[2].

FACT
Basic hazard identification and risk assessment is not enough.

Container-based transportation is a vital component to the design and running of any warehouse, logistics company, distribution centre or manufacturer.

Loading and unloading efficiencies are of a high concern for these businesses, but speed and convenience often comes at the price of occupational health and safety or at the risk of a workplace injury.

Forklift container ramps can provide a solution that avoids dock delays and guarantees safer workplace access to shipping containers if used correctly.

The Forklift Container Ramp is ideal for accessing, loading and unloading shipping containers, bridging access from ground level to the container, and permitting front-on forklift approaches to transport containers.

With fork pockets easily accessible on every forklift container ramp, self-levelling and bi-folding container ramps and fixed container ramps make workplace health and safety risks a non-issue, while the self-levelling component of the bi-fold container ramps promotes full load capacity even when on uneven ground.

It is important to select a bi-fold container ramp that will fit all ISO shipping containers and chiller boxes, or a fixed forklift container ramp that will fit all standard shipping containers. These forklift container ramps can generally be used by most front lift fork trucks.

For those companies needing to load and unload semi trailers from a dock, the use of fully installed dock levellers is recommended, as standard forklift container ramps are not a safe solution for access to a vehicle that may depart without prior warning.

Transport companies, resellers and importers, distribution centres, warehouses and manufacturing companies all need access to shipping containers, and the forklift container ramp is the perfect solution.

Even better is a forklift container ramp manufactured fully in accordance with relevant Australian Standards – this would guarantee to save you the risk of liability and long term costs associated with damages to workers.

Whatever capacity you’re after, finding a forklift container ramp to match will guarantee an improvement in handling time and output from loading and unloading activities, while minimising container alignment risk and application costs.


[1] Aust. Safety and Compensation Council figures 2003-2004.

[2] Government of South Australia, SafeWork SA